China Custom Industrial Type PC Plug Socket Coupling (EL-215L/EL-225L)

Product Description

Specifications:
Various colors to choose from: Red, blue, black and White
Meets IEC60309 standard
Protection degree: Splash-resistant IP44
Current range: 110, 220, 380 and 500V
Rated current: 16, 32, 63 and 125A
Novel design
Easy to use
Water-resistant standard: IP44, IP67
PVC plugs, socket and coupling are constructed for extreme operating conditions.
They are of easy installation, long life and high reliability
They are widely used since many years ago in the machine, crane, construction industry, trains.
 

Nominal Current(A) 16A/32A
Norminal Voltage(V) 220-380V~/240-415V~
NO.poles 3P+N+E
Code EL-215L/EL-225L
Protection Degree IP44

 

About us

ELECO Electric is 1 of the most specialized manufacturers and exporters for modular electric terminal devices for household and similar installations in China. The wide range products under manufacturing covers Miniature Circuit Breaker(MCB),Residual Current Circuit Breaker(RCCB), Residual Current Circuit Breakers with Overcurrent Protection(RCBO),Switch -disconnector,Distribution Box, Moulded case circuit breaker(MCCB), air circuit breake (ACB), AC Contactor,Magnetic Dtarter, Motor Protection Circuit Breaker, Thermal Relay and K.W.H meter etc.The company takes the reputation as 1 of the largest manuafacturer of electro-magnetic type RCCB and RCBO. OEM or ODM projects are fully accepted, and currently the company is co-operating with numbers of renowned international corporations for such projects.

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Industrial coupling

Signs of Wear and Failure in Industrial Couplings, and How to Address Them

Industrial couplings can experience wear and failure over time due to various factors such as misalignment, overloading, fatigue, and lack of maintenance. Recognizing the signs of wear and addressing them promptly is essential to prevent further damage and ensure the safe and efficient operation of machinery. Here are some common signs of wear and failure in industrial couplings and how to address them:

  • Excessive Vibrations: Excessive vibrations during operation can indicate misalignment, worn-out flexible elements, or coupling imbalance. Address the root cause of the vibrations by performing alignment checks, inspecting flexible elements, and balancing the coupling if necessary.
  • Abnormal Noise: Unusual noises such as clanking, rattling, or grinding sounds may indicate coupling wear or damage. Investigate the source of the noise and inspect the coupling for signs of wear, misalignment, or damaged components. Replace worn or damaged parts as needed.
  • High Operating Temperature: An increase in the operating temperature of the coupling could be a sign of excessive friction or inadequate lubrication. Check the coupling’s lubrication level and verify that it is suitable for the operating conditions. Inspect for any signs of rubbing or binding that may generate additional heat.
  • Visible Cracks or Damage: Perform regular visual inspections of the coupling for any visible cracks, corrosion, or other damage. If any issues are found, discontinue using the coupling immediately and replace it with a new one to prevent potential catastrophic failure.
  • Irregular Shaft Movement: If the shafts connected by the coupling exhibit irregular movement or wobbling during operation, it may indicate coupling wear or misalignment. Conduct alignment checks and inspect the coupling for signs of wear or deformation.
  • Loose or Missing Bolts: Loose or missing bolts in the coupling assembly can lead to misalignment and reduced performance. Regularly check and tighten the coupling bolts to the manufacturer’s recommended torque specifications.
  • Excessive Backlash: Backlash is the amount of play between the coupling components, which can result from wear or damage to the coupling’s flexible elements. Excessive backlash can affect precision applications. Replace the worn flexible elements or consider upgrading to a coupling with lower backlash.
  • Reduced Torque Transmission: A decrease in torque transmission can be an indication of coupling wear or damage. Check for signs of wear on the coupling’s contact surfaces and inspect the flexible elements for deformation or deterioration.
  • Unusual Coupling Movement: If the coupling exhibits abnormal movements, such as axial movement or coupling slippage, investigate the cause and address any misalignment or insufficient clamping force in the coupling assembly.
  • Frequent Coupling Failures: If the coupling experiences frequent failures, it may indicate improper selection or inadequate maintenance practices. Reevaluate the coupling’s suitability for the application and implement a more rigorous maintenance schedule.

When addressing signs of wear and failure in industrial couplings, it is essential to follow the manufacturer’s guidelines and consult with experienced technicians or engineers if needed. Regular maintenance, timely replacement of worn components, and proper alignment of the coupling can significantly extend its service life and ensure reliable performance in power transmission systems.

Industrial coupling

Specific Couplings Designed for High-Temperature or Corrosive Environments

Yes, there are specific couplings designed to operate in high-temperature or corrosive environments. These specialized couplings are constructed using materials and designs that can withstand extreme conditions without compromising performance. Here are some examples of couplings tailored for such environments:

  • High-Temperature Couplings: In applications where machinery operates at elevated temperatures, standard couplings made of conventional materials may not be suitable due to their limited thermal resistance. High-temperature couplings are engineered with materials like heat-resistant alloys or ceramics that can withstand extreme heat without degrading or losing their mechanical properties. These couplings are often used in industries such as steel manufacturing, glass production, and aerospace, where the equipment encounters high temperatures during normal operation.
  • Corrosion-Resistant Couplings: Industries dealing with corrosive substances or harsh environments require couplings that can resist chemical attack and degradation. Corrosion-resistant couplings are typically made of stainless steel or other alloys with excellent corrosion resistance properties. These couplings protect against the effects of acids, alkaline solutions, and other corrosive elements, ensuring a longer service life and reliable operation. They are commonly used in chemical processing, petrochemical, and marine applications.
  • Composite Couplings: Composite materials can offer a combination of properties that make them suitable for challenging environments. For instance, fiber-reinforced composite couplings can provide high strength, lightweight, and resistance to both high temperatures and corrosive substances. These couplings find applications in aerospace, automotive, and other industries where weight reduction and durability are crucial factors.
  • Non-Metallic Couplings: Non-metallic couplings made of materials like plastic or reinforced polymers offer excellent resistance to corrosion, chemicals, and extreme temperatures. These couplings are often used in food and beverage processing, pharmaceuticals, and other industries where hygienic conditions and resistance to aggressive substances are essential.

It is crucial to select the appropriate coupling that matches the specific requirements of the operating environment. Using standard couplings in high-temperature or corrosive settings can lead to premature failure, increased maintenance, and safety risks. By opting for couplings designed explicitly for such conditions, industries can ensure the reliability and longevity of their equipment and maintain optimal performance even in the most challenging environments.

Industrial coupling

Types of Industrial Couplings Used in Engineering Applications

Industrial couplings are used in various engineering applications to connect rotating shafts and transmit torque between them. Each type of industrial coupling offers unique features and advantages, making them suitable for specific applications. Here are the different types of industrial couplings commonly used in engineering applications:

  • 1. Diaphragm Couplings:
  • Diaphragm couplings use a flexible diaphragm made of metal to transmit torque between the shafts. They are known for their ability to accommodate misalignments, including axial, angular, and parallel misalignments. Diaphragm couplings are used in applications where precise alignment between shafts is challenging or when there are potential misalignment variations during operation. They are commonly found in pumps, compressors, turbines, and high-speed machinery.

  • 2. Gear Couplings:
  • Gear couplings transmit torque through gear teeth that mesh together. They are designed for high torque capacity and are known for their durability and rigid construction. Gear couplings can handle high torque and are used in heavy-duty applications, such as steel mills, mining equipment, and large pumps.

  • 3. Grid Couplings:
  • Grid couplings use a grid of spring-like elements made of metal to transmit torque. The grid flexes to accommodate misalignments and shock loads, making them suitable for applications with varying loads or where shock absorption is required. Grid couplings are commonly used in pumps, conveyors, and compressors.

  • 4. Jaw Couplings:
  • Jaw couplings use elastomeric elements to connect the shafts. They are known for their simplicity, ease of installation, and cost-effectiveness. Jaw couplings are suitable for small to medium-sized machinery, including pumps, fans, and small motors.

  • 5. Disc Couplings:
  • Disc couplings use thin metal discs to transmit torque between the shafts. They can handle misalignments and are often used in precision applications that require low backlash and high torsional stiffness. Disc couplings find applications in high-precision systems, such as machine tools and robotics.

  • 6. Oldham Couplings:
  • Oldham couplings consist of three parts: two hubs and a middle block. The middle block allows axial and angular misalignment while maintaining constant velocity between the shafts. They are used in applications where low torque transmission and misalignment compensation are required.

  • 7. Universal Joint Couplings:
  • Universal joint couplings are used to transmit torque between shafts at different angles. They are commonly used in automotive applications, such as drive shafts, as well as in industrial machinery with offset shafts.

Each type of industrial coupling has its own advantages and limitations, and the selection of the appropriate coupling depends on factors like torque requirements, misalignment conditions, operating environment, and the specific demands of the application. Engineers carefully consider these factors to choose the most suitable coupling for the particular engineering application, ensuring efficient and reliable power transmission while protecting the connected machinery from excessive stress and wear.

China Custom Industrial Type PC Plug Socket Coupling (EL-215L/EL-225L)  China Custom Industrial Type PC Plug Socket Coupling (EL-215L/EL-225L)
editor by CX 2024-05-16