China Standard Industrial Pumps Rolling Bearing Variable Speed Hydraulic Coupling

Product Description

Industrial Pumps Rolling Bearing Variable Speed Hydraulic Coupling

Application:

Hydraulic coincidence machines which are series of products of extensively applied to steel plant, power plant, mine, etc.. After matching with belt machine, grinding machine and machineries that at odds with the community, such as air blower and water pump, hydraulic coincidence machines have the fine characteristics of flexible transmission and isolated and sprain shaking. In addition to that they can economize on electricity in a large amount and they are the energy-conserving product that the country popularized especially.

Our products range:

+YOTCGP series Variable speed fluid coupling
+YOTCG series Variable speed fluid coupling
+YOTCHP series Variable speed fluid coupling
+YOTCHZ series Variable speed fluid coupling
+YOTCQ series Variable speed fluid coupling
+YOTCHF series Variable speed fluid coupling
+Constant fluid coupling, such YOX, TVA series.

Sample Product Photos:

Feature of Technique:

1.Maximum output speed * in the type No. should be specified in order.
2.The rated slip is 1.5-3%.The maximum total mechanical efficiency>=95%.
3..For centrifugal machine-gal with load characteristics of  M a n2 .step less speed regulation over range of 1-1/5 is available.
For constant torque drives with M=C a range of 1-1/3 may be provided.
4.All of these are supported can by rolling bearing or sliding bearing.

YOTCGP TYPE Variable Speed Hydraulic Fluid Coupling Specification:
 

type input rotational speed (r/min) rotation power (kw)
YOTCGP500 1000 20~65
1500 65~210
3000 550~1600
YOTCGP560 1000 35~105
1500 115~340
3000 950~2740
YOTCGP580 1000 35~105
1500 115~410
3000 950~3250
YOTCGP600 750 20~65
1000 50~150
1500 170~500
YOTCGP650 750 30~95
1000 70~220
1500 240~700
YOTCGP700 750 45~135
1000 110~320
1500 350~1000
YOTCGP750 600 30~100
750 60~190
1000 145~460
1500 490~1420
YOTCGP800 600 45~130
750 80~250
1000 200~580
1500 610~1960
YOTCGP875 600 70~200
750 130~410
1000 310~910
1500 1060~3060
YOTCGP920 600 110~330
750 230~675
1000 400~1170
YOTCGP1000 600 130~500
750 250~1571
1000 615~1770
YOTCGP1050 500 125~365
600 220~640
750 400~1150
1000 780~2260
YOTCGP1150 500 180~710
600 310~1250
750 640~1860
1000 1500~4400
YOTCGP1250 500 300~870
600 530~1535
750 790~2280
YOTCGP1320 500 395~1142
600 695~2015
750 1030~2990

Details Photos of YOTCGP Variable Speed hydraulic fluid coupling:

Production Equipment Photos:

Package and Delivery:

Mainly Cooperation Customer:

Power Plant, Cement Mill, Industrial Water Supplier, Raw material yard, ore beneficiation, sinter plant and pellet, coke oven plant, iron making plant, steel making plant.

Successful Projects Feedback:

Note: We also accept the repair work projects, and provide spare parts for variable speed fluid coupling. 
If you have any related projects need our proposal, feel free to contact us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Industrial coupling

Key Factors to Consider When Designing Industrial Couplings for Specific Applications

Designing industrial couplings for specific applications requires careful consideration of various factors to ensure optimal performance, reliability, and safety. Here are some key factors that engineers and designers should take into account during the coupling design process:

  • Application Requirements: Understand the specific requirements of the application, including torque and speed requirements, operating conditions (e.g., temperature, humidity), and the type of machinery being connected.
  • Power Transmission Capacity: Calculate the required torque capacity and ensure that the selected coupling can safely handle the expected torque loads without exceeding its limits.
  • Shaft Misalignment: Consider the potential misalignment between the connected shafts. Choose a coupling type that can accommodate the expected misalignment while maintaining efficient power transmission.
  • Space Limitations: Assess the available space for the coupling installation. Select a compact and appropriately sized coupling that fits within the space constraints without compromising performance.
  • Environmental Conditions: Evaluate the environmental conditions in which the coupling will operate. Factors such as temperature, humidity, dust, and chemical exposure can influence the choice of materials and lubrication requirements.
  • Dynamic Loads: Determine if the application involves dynamic loads, shocks, or vibrations. Select a coupling that can handle such dynamic forces without premature failure.
  • Torsional Stiffness: Consider the required torsional stiffness of the coupling based on the application’s precision and response characteristics. A stiffer coupling may be needed for highly precise systems.
  • Material Selection: Choose appropriate materials for the coupling components based on the operating conditions, chemical compatibility, and desired mechanical properties.
  • Installation and Maintenance: Ensure that the coupling design allows for easy installation and maintenance. Consider features such as split couplings, easy access to bolts, and lubrication points.
  • Alignment Requirements: Evaluate the alignment requirements of the coupling. Some couplings may need precise alignment, while others can tolerate moderate misalignment.
  • Cost and Life-Cycle Considerations: Weigh the initial cost of the coupling against its expected lifespan and maintenance requirements. Choose a coupling that provides a balance between performance and cost-effectiveness over its life cycle.

By carefully considering these factors during the design process, engineers can create industrial couplings that are tailored to the specific requirements of the application. Properly designed couplings will enhance the performance, efficiency, and reliability of power transmission systems, ultimately contributing to the overall success of the machinery or equipment they are used in.

Industrial coupling

Specific Couplings Designed for High-Temperature or Corrosive Environments

Yes, there are specific couplings designed to operate in high-temperature or corrosive environments. These specialized couplings are constructed using materials and designs that can withstand extreme conditions without compromising performance. Here are some examples of couplings tailored for such environments:

  • High-Temperature Couplings: In applications where machinery operates at elevated temperatures, standard couplings made of conventional materials may not be suitable due to their limited thermal resistance. High-temperature couplings are engineered with materials like heat-resistant alloys or ceramics that can withstand extreme heat without degrading or losing their mechanical properties. These couplings are often used in industries such as steel manufacturing, glass production, and aerospace, where the equipment encounters high temperatures during normal operation.
  • Corrosion-Resistant Couplings: Industries dealing with corrosive substances or harsh environments require couplings that can resist chemical attack and degradation. Corrosion-resistant couplings are typically made of stainless steel or other alloys with excellent corrosion resistance properties. These couplings protect against the effects of acids, alkaline solutions, and other corrosive elements, ensuring a longer service life and reliable operation. They are commonly used in chemical processing, petrochemical, and marine applications.
  • Composite Couplings: Composite materials can offer a combination of properties that make them suitable for challenging environments. For instance, fiber-reinforced composite couplings can provide high strength, lightweight, and resistance to both high temperatures and corrosive substances. These couplings find applications in aerospace, automotive, and other industries where weight reduction and durability are crucial factors.
  • Non-Metallic Couplings: Non-metallic couplings made of materials like plastic or reinforced polymers offer excellent resistance to corrosion, chemicals, and extreme temperatures. These couplings are often used in food and beverage processing, pharmaceuticals, and other industries where hygienic conditions and resistance to aggressive substances are essential.

It is crucial to select the appropriate coupling that matches the specific requirements of the operating environment. Using standard couplings in high-temperature or corrosive settings can lead to premature failure, increased maintenance, and safety risks. By opting for couplings designed explicitly for such conditions, industries can ensure the reliability and longevity of their equipment and maintain optimal performance even in the most challenging environments.

Industrial coupling

What is Industrial Coupling, and How Does It Work in Mechanical Systems?

In mechanical systems, an industrial coupling is a device used to connect two shafts together to transmit torque and motion from one shaft to the other. Couplings are essential components that enable the efficient transfer of power between rotating machinery while accommodating various operating conditions and misalignments. They play a crucial role in connecting motors, engines, gearboxes, and other equipment within industrial applications.

The primary function of an industrial coupling is to join two shafts in such a way that they can rotate together while allowing some degree of flexibility to accommodate misalignment, vibrations, and other dynamic forces. This flexibility is vital in preventing excessive stress and wear on the connected machinery, as well as mitigating the risk of premature failures.

There are various types of industrial couplings available, each designed for specific applications and operating conditions. Some common types of industrial couplings include:

  • 1. Diaphragm Couplings: Diaphragm couplings, as discussed in previous answers, use a thin flexible diaphragm to transmit torque between the shafts. They can accommodate misalignments and dampen vibrations, making them suitable for various industrial applications.
  • 2. Gear Couplings: Gear couplings use gear teeth to transmit torque and are known for their high torque capacity and rigid construction. They are commonly used in heavy-duty applications, such as steel mills and mining equipment.
  • 3. Grid Couplings: Grid couplings use a grid of spring-like elements to transmit torque. They are versatile and can absorb shock loads, making them suitable for applications with varying loads and high shock forces.
  • 4. Jaw Couplings: Jaw couplings use elastomeric elements to connect the shafts and are known for their simplicity and ease of installation. They are commonly used in small to medium-sized machinery.
  • 5. Disc Couplings: Disc couplings use thin metal discs to transmit torque and compensate for misalignments. They are often used in precision applications and systems that require low backlash.

Regardless of the specific type, the working principle of an industrial coupling involves connecting the shaft ends and ensuring a firm grip between them. When torque is applied to one shaft, the coupling transmits that torque to the other shaft, causing both shafts to rotate together at the same speed. The coupling’s design allows for some degree of flexibility, which permits the shafts to compensate for misalignments, axial movements, and vibrations. This flexibility helps protect the connected equipment from stress and damage, promoting smooth operation and extending the lifespan of the machinery.

In summary, industrial couplings are critical components in mechanical systems that facilitate the transfer of torque and motion between rotating shafts. They provide flexibility, misalignment compensation, and vibration dampening, making them essential for reliable and efficient power transmission in various industrial applications.

China Standard Industrial Pumps Rolling Bearing Variable Speed Hydraulic Coupling  China Standard Industrial Pumps Rolling Bearing Variable Speed Hydraulic Coupling
editor by CX 2024-05-03